Fairing Tab Repair?

Having Problems with your BMW R1200RT/R1250RT? or have some Maintenance and Service questions?
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Randyjaco
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Fairing Tab Repair?

Post by Randyjaco »

I just had the 2 plastic tabs on my right front side fairing pannel break. Other than buying a new pannel I am looking for a good secure fix for repairing the tabs. YouTube has several. Some don't look too strong. Anyone have a method that worked for you?
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exportman
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Re: Fairing Tab Repair?

Post by exportman »

Hello

I found some stainless picture hooks that stuck on the back of the panels cant remember where from now it was on my previous RT
burridge01
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Re: Fairing Tab Repair?

Post by burridge01 »

Have a look here Randy.
viewtopic.php?t=6173
Do not rely on the double sided pads that come with them,mine melted in Spain and I had to bodge them to get home.Reinforce them like I did,they held on great after :thumb:
You can make them yourself and save the money,but your not going to have to pay the price i did.
Hope it helps.
Randyjaco
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Re: Fairing Tab Repair?

Post by Randyjaco »

Thanks, I like the Clearwaterlights concept, I may buy one and try fabricating the other. :thumb:
mikeromo73
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Re: Fairing Tab Repair?

Post by mikeromo73 »

I used the Clearwater lights repair kit to fix mine and just found the double stick foam tape had come unstuck from the panel. I will remove and go back and "bodge" them with epoxy and fiberglass tape to reinforce them. I definitely like the way the panel goes back to looking normal and keeping the on/off process the same.
Sullivj
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Re: Fairing Tab Repair?

Post by Sullivj »

I recently used this JB WELD PLASTICWELD on my Triumph fairing. You cut off a slice of putty and mix it with the integrated hardener. I formed a small doughtnut around a fibre washer to strengthen the repair.

You have about 15 mins to work with it before it starts to harden. After 24 hours, it's rock hard.

https://www.jbweld.co.uk/copy-of-kwikwoodep-2
Randyjaco
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Re: Fairing Tab Repair?

Post by Randyjaco »

I fabricated a solution. I bent some 20 ga. stainless steel into a suitable shape and JB welded pieces to the pannel. They are strong and everything fits like stock. Here are some photos.
Sketch
Sketch
PXL_20260413_231010758.jpg (333.41 KiB) Viewed 1280 times
Top View
Top View
PXL_20260413_193801532(1).jpg (298.5 KiB) Viewed 1280 times
Side view
Side view
PXL_20260413_194113607(1).jpg (242.3 KiB) Viewed 1280 times
Glued in place
Glued in place
PXL_20260415_134327288.jpg (435.1 KiB) Viewed 1280 times
Attachments
Installed- top
Installed- top
PXL_20260415_195723967.jpg (330.76 KiB) Viewed 1280 times
Pannel instaulled 1
Pannel instaulled 1
PXL_20260415_195628392.jpg (409.15 KiB) Viewed 1280 times
Bending Fixture
Bending Fixture
PXL_20260414_141307726.jpg (380.79 KiB) Viewed 1280 times
burridge01
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Re: Fairing Tab Repair?

Post by burridge01 »

Cracking job you've done there. God loves a bodger.
Sullivj
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Re: Fairing Tab Repair?

Post by Sullivj »

Nice work. That JB is good stuff, albeit it STINKS when you mix it.
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